Skip to content
Power quality

Power quality monitoring: what to measure and why

Specify industrial power quality monitoring with the right measurement points, event capture, instrument capability and data for investigation.

Clive Wilson SwitchboardsUpdated 3 min read
MeasurementsEventsEvidence
The key distinction

Choose monitoring around the question you need to answer. Energy consumption, voltage events, harmonics and equipment-trip investigation require different data. A basic energy meter may not capture the event that matters.

Write down the investigation question

Are you investigating an unexplained trip, checking a planned load addition, allocating energy costs or assessing supply conditions? Define the outcome before choosing the meter. Include the equipment, symptoms and any event timestamps.

For a recurring issue, capture the operating modes in which it appears. Monitoring for a fixed number of weeks is not automatically sufficient if the relevant production cycle or disturbance never occurs.

Match the instrument to the task

Monitoring objectives and data
ObjectiveUseful capability
Load and energy managementCurrent, power, energy and demand trends with suitable logging intervals.
Trip investigationTime-stamped dips, swells, interruptions and event records.
Harmonic assessmentAppropriate voltage and current harmonic measurements.
Transient investigationSpecific high-speed capture capability suited to the event.
Comparison or contractual measurementAn agreed method, instrument class, calibration and reporting basis.

IEC 61000-4-30:2025 describes power-quality measurement methods and includes Class A and Class S. Where comparable or contractual results are needed, agree the required class and edition with the parties. Class A capability is not established by a generic “power quality” label.

Internal construction of a CWS switchboard
CWS switchboard construction. Refer to the project documents for the declared arrangement.

Choose the measurement locations

The incomer helps characterise conditions at the installation supply. A measurement near affected equipment may show what it actually experiences. In some cases, simultaneous upstream and downstream records are needed to understand where a disturbance originates.

Installation of measurement equipment needs competent electrical personnel and a safe work plan. Consider permanent metering connections or other arrangements that support safe future access. CWS works to a no-live-work policy.

Make the records usable

  • Synchronise timestamps with the equipment or process event log.
  • Record instrument configuration, ratios, measurement points and operating conditions.
  • Retain the event details, not only a summary chart.
  • Set meaningful alarms and identify who receives them.
  • Agree data access, retention, export and ownership.
  • Confirm network permissions and security for connected meters.

A communications port does not ensure that SCADA or the building-management system receives the right information. Agree protocol, register mapping, units, scaling and alarm handling.

Act on evidence

Review whether events correlate with the reported symptoms and whether the recording covers the relevant operating conditions. Investigate other possible causes as well. Then select and verify any remedial action, rather than installing filters or capacitors by assumption.

CWS can incorporate suitable metering and interfaces into switchboards and control systems. Send the monitoring objective and required outputs with the project brief. For an overview of the business impact, see why power quality matters.

Questions we hear

Will any smart meter find a short voltage dip?

No. Check its event detection, recording and time resolution. Energy totals alone are not enough.

How long should we monitor?

Long enough to cover the relevant operating modes or events, as agreed for the investigation. There is no single duration that suits every site.

References and further reading

Discuss monitoring and control interfaces

Bring your drawings, schedules and project requirements. We’ll help define the manufacturing scope.

Start the conversation