33 Clyde Street, Invercargill 9810, NZ
Mon-Fri 08:00 AM - 05:00 PM

Custom Motor Control Centres NZ

Built around your process, not a fixed kit. Clive Wilson Switchboards manufactures custom motor control centres (MCCs) for industrial sites across New Zealand. From compact pump-station starters through to Form 4b MCCs feeding dairy plant, freezing works, water treatment and marine facilities.

Type-test backed

Built to AS/NZS 61439, with type-test backing from Simotrol and platform options through Logstrup. Every assembly is engineered, manufactured, and factory acceptance tested at our Invercargill works before it leaves the shop.

Accreditations

ISO 9001 since 1995. Schneider Prisma accredited. SiteWise Gold. Avetta registered. Master Electricians of New Zealand member.

New to MCCs? Read our explainer: What Is a Motor Control Centre? for a deeper look at how MCCs distribute power, protect motors and interface with your PLC.

Lighting and power distribution switchboard, custom built by Clive Wilson Switchboards
Decorative black dot grid pattern background for Clive Wilson Switchboards website
Completed industrial switchboard ready for dispatch, Clive Wilson NZ
Built around your process, not a fixed kit
Fully Configurable to Your Plant

Form, fault level, IP rating, busbar size: every board is sized to your single-line diagram and your motor list.

  • Form 1 to Form 4b internal separation, sized to your maintainability and downtime tolerance
  • Busbar and fault withstand ratings sized to your single-line diagram and Simotrol type-test envelope
  • Demountable starter modules as standard, with Logstrup withdrawable option available on request
  • IP41 through IP55 indoor enclosures with gland plates as required
  • RAL colour and powder-coat finish from our in-house line
  • Engraved Traffolyte or laser-engraved labels through our engraving division

Large multi-section motor control centre switchboard with rows of isolator switches and busbars built by Clive Wilson Switchboards Invercargill
Motor protection, DOL and soft-start modules, VSD supplies, communications
What Goes Into a Custom MCC

From single DOL feeders through to multi-module starter lineups, we wire the motor control logic your process needs.

  • Direct online (DOL) starter modules sized to your motor list
  • Soft-start modules with Schneider, ABB or Allen-Bradley soft-starters where the application calls for it
  • VSD supply feeders out of the MCC, with Schneider Altivar, ABB ACS or Allen-Bradley PowerFlex drives housed in dedicated drive cabinets or wall-mounted enclosures we can build alongside
  • Schneider, ABB, Allen-Bradley or Siemens motor protection circuit breakers and contactors as specified
  • Door-mounted local-off-remote selector switches, manual start and stop pushbuttons, thermistor reset, run and trip indication, ammeters and PLC interface relays
  • Profibus, Modbus TCP, EtherNet/IP and Modbus RTU communications to your control system
  • Schneider PLC integration with Modicon M340 and M580 process controllers, paired with X80 I/O modules
  • Marshalling cubicles, IO terminals, and intrinsically safe barriers where the application calls for it

Completed industrial switchboard ready for dispatch, Clive Wilson NZ
Dairy, freezing works, water, pump stations, ports
Industries We Supply

Building MCCs for some of New Zealand's most demanding processing and infrastructure sites.

  • Dairy processing: cream separators, evaporator pumps, CIP skids, packaging lines
  • Freezing works and meat processing: chiller compressors, conveyor drives, render plant
  • Water and wastewater: pump-station MCCs, bore lift pumps, UV and dosing skids
  • Ports and shore-side facilities: shore power supplies, conveyor systems, gantry crane feeders
  • Sawmills and timber processing: kiln drives, conveyor systems, dust extraction
  • Mining and aggregate: crushing plant, conveyor drives, bore pumps

Do You Need Help
With Switchboards

Clive Wilson Switchboards Ltd manufactures industrial and commercial LV switchboards and Motor Control Centres (MCCs) in our ISO 9001-certified Invercargill workshop. We build on premium OEM platforms including Simotrol, Schneider Prisma, Quantum, and Logstrup: engineered for your specific application, fault level, and environmental requirements.

Custom main switchboard (MSB) built to AS/NZS 61439, Clive Wilson Switchboards NZ
EPLAN drawings, fabrication, FAT, delivered to site
From Design to Delivery

Every assembly is engineered, built, tested and delivered by our team in Invercargill.

  • Single-line and GA drawings produced in EPLAN Electric P8 with heat dissipation and airflow modelling
  • Sheet metalwork fabricated in-house: punching, folding, welding, and assembly
  • Powder-coat finish through our in-house line, RAL colour to your spec
  • Wiring, marshalling, and final assembly by registered electricians
  • Full factory acceptance test: insulation resistance, polarity, function and continuity testing per AS/NZS 61439
  • You are welcome to witness FAT in person or over video link
  • Delivered nationwide on our own transport or by freight, ready to install

Decorative black dot grid pattern background for Clive Wilson Switchboards website
Large multi-section motor control centre switchboard with rows of isolator switches and busbars built by Clive Wilson Switchboards Invercargill
Southland-built since 1971, type-test backed, fully accredited
Why Choose Clive Wilson Switchboards

A family-owned NZ manufacturer with 55+ years of switchboard build and a fully in-house production line.

  • Family-owned Southland manufacturer since 1971, founded by Clive and Beverly Wilson
  • ISO 9001 quality management certified since 1995
  • AS/NZS 61439 type-test backing through Simotrol and Logstrup platforms
  • Schneider Prisma Plus G accredited builder
  • SiteWise Gold, Avetta, Master Electricians of New Zealand member
  • 25+ team across electrical, sheet metal, powder coating, and engraving divisions
  • In-house sheet metal, powder coating, and engraving means tighter lead times and no third-party handoffs

+64 3 2144264
Monday to Friday 8:00 AM - 5:00 PM

Buyer FAQ: Motor Control Centres

Common questions from engineers and contractors specifying MCCs in NZ.

Form 2, Form 3 or Form 4 — which one do we need?

It depends on how much of the board you need to keep live while maintaining a single starter. Form 2 separates busbars from functional units. Form 3 also separates terminals between units. Form 4 fully separates busbars, functional units and terminals. Most dairy and freezing works MCCs in NZ are Form 4b. See our guide on forms of segregation for a longer explanation.

Are starter modules demountable or withdrawable?

Demountable as standard. Modules are bolted in place and unbolt for replacement or maintenance after the section is isolated. The Logstrup platform offers a fully withdrawable option, available on request where the application calls for racking out under load.

How long does a custom MCC take?

Typical lead time is 8 to 14 weeks from sign-off to factory acceptance test, depending on size, platform, and component availability. Long-lead items like large ACBs and specialist VSDs drive the front of the schedule. See our full lead-time guide for what shifts the timeline.

Do you handle communications and PLC integration?

Yes. We wire and commission Profibus, Modbus TCP, EtherNet/IP and Modbus RTU to your PLC system. For Schneider PLC integration we routinely build with Modicon M340 and M580 process controllers, paired with X80 I/O modules and Advantys distributed I/O blocks. AS-Interface and parallel-wired safety modules supported on request. PLC hardware itself is usually housed in a separate control cubicle either attached to the MCC or remote-mounted, we can build that cubicle too. See our automation and control page for PLC and SCADA work.

What standards do your MCCs comply with?

AS/NZS 61439 for the assembly itself, AS/NZS 3000 for the installation work, AS/NZS 3008 for cable sizing. Type-test backing comes through Simotrol and Logstrup platforms. We can supply full FAT documentation and test certificates with the board.