Design & specification

MCC specification checklist: motors, drives and controls

Prepare an MCC specification with a useful motor schedule, starting duties, drive arrangements, control interfaces, access and testing requirements.

Chris Wilson, Clive Wilson SwitchboardsUpdated 4 min read
Before you start

A useful MCC brief connects every motor to its starting method, protection, control interface and operating duty. Resolve those details alongside the supply, enclosure and installation requirements before ordering equipment.

1. Start with the motor schedule

Suggested motor-schedule fields
FieldWhy it matters
Tag and descriptionConnects the motor to drawings, labels and process equipment.
Rated voltage, kW and currentEstablishes equipment selection inputs.
Duty and starting frequencyAffects starter selection and thermal duty.
Starting methodIdentifies DOL, soft starter, drive or another arrangement.
Motor and process protectionDefines sensors, trips and reset requirements.
Local and remote controlsDefines selectors, I/O, status and communications.
Supply and installation notesRecords cable information, location and special constraints.
Data to PLCRequired current, fault codes, energy, run hours and status; protocol such as Modbus or EtherNet/IP, with the supported device data identified.

Use one row per motor and identify spare or future circuits separately. Mark uncertain data rather than assigning a generic value. Name the person responsible for confirming the schedule.

A worked motor-schedule extract

Example motor schedule: keep confirmed requirements and open items separate, with an owner for each missing input.

Illustrative motor-schedule extract
FieldP-101: inlet transfer pumpP-102: standby transfer pump
Process dutyLead pump; flow controlled to the approved process brief.Standby duty; changeover behaviour to be confirmed by the process designer.
Starting methodVSD requested; exact drive model not yet approved.Starting method awaiting the designer’s selection.
Nameplate and supply dataMotor datasheet required: voltage, rated current and duty.Motor datasheet required: voltage, rated current and duty.
Commands and statusLocal/off/remote requirements; run, available and fault signals to be scheduled.Standby availability, run and fault signals to be scheduled.
Protection and safe functionsProtection inputs and safety-function responsibility remain open design items.Confirm required protection and the same responsibility boundaries.
OwnershipDesigner confirms motor duty; integrator confirms logic and I/O; supply scope agreed with CWS.Record an owner and due date for every open item.

A blank marked “awaiting data” is more useful than a guessed motor current or an unspecified network interface. Coordinate the motor schedule, drawings and control philosophy to the same revision.

Resolve the equipment duty

Compare DOL, soft starter and VSD starting, then confirm drive location and thermal duty for the selected arrangement.

Resolve the handover

Agree the FAT witness and record requirements, and use the switchboard specification guide to record the wider design requirements.

2. Resolve drive location and thermal duty

Identify which drives are supplied by CWS, by another contractor or as part of packaged equipment. Confirm exact models when selected, and provide manufacturer data needed for heat, clearance, ventilation and protection design.

CWS plans VSDs case by case, using separate ventilated cubicles where the drive size and heat call for them. Send the drive model early so the layout can allow for losses, clearance, cable routing and maintenance.

1600 A CWS motor control centre with DOL and VSD starters
1600 A CWS motor control centre with DOL and VSD starters.

3. Define how the process operates

  • Local/off/remote operation and command priorities.
  • Permissives, interlocks, trips and reset conditions.
  • Loss-of-power and restoration behaviour.
  • Emergency-stop and other safety functions, with the responsible safety designer identified.
  • PLC I/O, network protocol, addresses and signal lists.
  • Interfaces to vendor packages, field devices and SCADA.

A network protocol name is not a control philosophy. Agree who develops and validates the logic, who loads software, and who performs the site checks.

4. Specify the physical arrangement

Confirm the supply and fault requirements, form of separation, fixed, demountable or withdrawable arrangement, cable terminations, environment and access. The spare allowance must distinguish unpopulated space from equipped ways and usable electrical capacity.

5. Agree testing and handover

List the assembly verification records and functional tests. For a witnessed FAT, agree the test script, simulated signals, acceptance criteria and treatment of outstanding items. Confirm which external devices and software will actually be available for the test.

CWS builds the MCC, wires the defined I/O and control interfaces, and carries out the agreed FAT. Send the motor schedule, single-line diagram and control philosophy together so the quote covers the same scope as the installation team’s brief.

References and further reading

Plan your MCC with CWS

Send the completed motor schedule, single-line diagram and I/O requirements for a coordinated MCC quote.

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